Tag Archives: laboratory automation

“Bacteriology Automation: Warts and all…”

Whether you are a microbiology student undertaking exams, a lab manager considering a business case, or a scientist wondering just what exactly the future holds, you need to know something about bacteriology automation.

We have now had the Kiestra TLA in place for 18 months at the lab where I work. It would be foolish to say it has all been plain sailing. Far from it. There have been breakdowns, computer malfunctions, and interfacing problems, particularly in the early days.

The learning curve is very steep.

But would I ever go back to traditional “manual” bacteriology processing? No way! In fact, I would go as far as to say that I would be very reluctant to ever work in a microbiology lab in the future that didn’t have automation of the bacterial culture process.

It would simply be a backward step…

With some great feedback from staff members (and expanding on a previous post), I have listed below an honest account as to what I think are the advantages and disadvantages of a bacterial automation system like Kiestra:

 

ADVANTAGES

  • Standardised incubation times: Personally I think this is one of the strongest advantages of the system. No matter when the plate was inoculated, the system will image the plate after a pre-set incubation time, and thus allow plate reading. This in turn will allow reduction in turnaround times for specimens. The old concept of Day 1, Day 2, etc. plate reading should disappear and be replaced by 1st reading, 2nd reading….
  • Plate Tracking: Each plate has a  comprehensive electronic audit trail attached to it, including when it was inoculated, incubated, imaged and read, and by whom. The audit trail is encyclopaedic, if not a little complex in nature.
  • Less menial tasks: Gets rid of finding appropriate plates for each sample, carrying the plates to and from the incubator, “putting up” of specimens, and other repetitive, manual tasks.
  • Better plate spreading: Automated spreading performed by machine will almost always succeed in better use of the whole agar plate and improved isolation of single colonies. It will also be a standardised procedure. Kiestra TLA uses the magnetic rolling bead method. It occasionally needs a bit of tweaking, but when it works, it is beautiful!
  • Less plate contamination: As the plate has less manual handling and less time spent with its lid off, the risk of plate contamination is almost certainly much reduced, which is very important for those “sterile site” specimens. A study in this area would make a nice research project for someone.
  • Storage of digital images of plates: Plates eventually deteriorate, images do not, and images can be stored to be viewed again at any stage in the future depending on how long you want to store them for. Great for presentations!
  • Less time out of the incubator: The plate goes straight into the incubator when it is inoculated, and essentially stays in the incubator whilst it is being examined. No hanging around and very little downtime. The advantage is twofold; shortened turnaround times, and a decreased chance of “losing” fastidious organisms.
  • Remote plate reading: The system should allow you to view the plate images from anywhere, including home. The possibility of microbiology scientists working from home in the near future is a real one.
  • Plate interpretation: This is still in the developmental stage but software is now available allowing rapid detection of plates with no growth, and (chromogenic)plates with colonies of a particular colour. Further development in such software will eventually lead to massive gains in efficiency.

 

DISADVANTAGES

  • Redundancy of staff: Whether staff members are made redundant or not due to the implementation of a system like Kiestra TLA, the simple fact is that this type of automation will get through (far) more specimens with less labour. Some (managers) might see this as an advantage, but from a people point of view it is a big downside. I personally find this aspect of automation very difficult to deal with.
  • Dependency on the automation: What happens if it breaks down? Because of the above, and because it is a complex operation, the consequences can be potentially serious if the system goes down. Fortunately as the Kiestra TLA is modular in nature, it is very unusual for the whole system to go down at once. We are also fortunate to have excellent engineering support at our lab.
  • Loss of ownership: Because the majority of the culture process is automated, staff members are less involved with the clinical sample from start to finish. This can lead to a loss of “ownership” of the sample.
  • Loss of continuity: Even with Kiestra TLA, there are still a few steps in the process that are still to be automated. Those steps are batched together in lists (e.g. MALDI-TOF spotting, susceptibility testing). Staff members are often only involved with one step in the whole culture process for any one patient sample. Continuity, which I regard as important, can therefore be lost…
  • More knowledge required: Not only do the staff now need to know about microbiology, they also need to know about Kiestra, how the system works, and how to troubleshoot any issues. Therefore a lot of new learning is required, as well as keeping up core knowledge in microbiology.

 

Change always comes with downsides as well as upsides.

But having said that, change is utterly inevitable, and I believe that Kiestra TLA or similar systems ( Biomeurieux, Copan Wasp) will be as ubiquitous as MALDI-TOFs in our clinical microbiology laboratories in 10 years time.

And if you understand both the pros and the cons of such systems before you start, it makes that change just a little bit easier…

Michael

A couple more posts coming on microbiology automation over the next week!

“Do the Maths”

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10 years ago, the average medical microbiology lab scientist or technician might expect to process 50 samples in a day.

10 years from now, with the help of automation and interpretative software, the same staff member will likely be processing upwards of 300 samples per day. For those who do molecular or infectious serology as opposed to bacteriology, it could well be many more.

Do the maths…

If you are thinking about going into microbiology training, you need to be very aware of this. Ask your peers about the numbers being trained on the course, and the likely number of job posts at the end of training. Look for transparency and honesty from the colleges and your career advisors. If this is your passion in life, by all means consider it, but be aware of how the discipline is going to change over the next decade.

If you are already in training or holding a post as a microbiology scientist/technician, then it is so, so important to supplement your skills: Show leadership qualities, do some research, get yourself IT savvy, learn how to troubleshoot automated systems. It all matters.

And if you work in a laboratory which is already highly automated, there is no room for complacency. The automation will inevitably increase further, and the interpretative software will become more sophisticated…

This new technology creates employment as well, but it is different employment. Designers, engineers, IT specialists and salespeople are all required for automated platforms.

And clinical microbiologists, like myself, are not immune from this evolution. (see this related post)

All we can do is be acutely aware of the changes that are taking place around us, and prepare ourselves as best we can for the future. We should be a little concerned by the above, but embrace the challenge nevertheless.

For a good article on this topic, click here. Things are changing so quickly, that already parts of this 2013 article are out of date….

Michael

 

“The Digital Microbiologist”

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We have now had the Kiestra TLA up and running for a week in our laboratory. As you can expect, the learning curve is steep and the sorting out of “teething problems” is a daily process at present.

Nevertheless one can undoubtedly see the potential, both in the short and long term.

One aspect of the system amongst many that I particularly like is the digital images of the agar plates.

These are advantageous for the following reasons:

  • Enhanced signout process: Whilst authorising a result one can not only check the request form, but also digital images of the agar plates, with all the attached audit trails.
  • Long term storage of plate images: Real agar plates dry up and need to be thrown away after a week or so. Digital images can be stored for as long as you need them.
  • Remote work-up: Theoretically both plate reading and review could occur outwith the laboratory. We have not attempted this yet but the potential is certainly there and I am sure will be utilised eventually. Plates on the “smart incubators” that become ready for reading in the middle of the night could be read immediately by dayshift people in a partner laboratory on the other side of the world!

It would be nice to have digital imaging of the Gram stains also and I am sure this will come in the near future.

Once you have become a digital microbiologist, I suspect it would be very difficult to go back to the way things were done before…

Michael